Gearing & Lockers

Differential Re-gearing Explained

Differential Re-gearing Explained

Upgrading your 4×4 with bigger tires is exciting – it looks great and performs better off-road. But many owners quickly notice a problem: the vehicle feels sluggish, loses acceleration, and fuel economy drops.

The solution? Differential re-gearing. Don’t worry if it sounds technical – here’s a simple explanation.

Simple Guide for 4×4 Owners

What is a Differential?

Your vehicle’s differentials are gearboxes in the axles. They:

  • Send power from the engine to the wheels
  • Allow wheels to spin at different speeds when cornering
  • Contain ring and pinion gears that set your gear ratio

What is a Gear Ratio?

The gear ratio shows how many times the driveshaft spins compared to one wheel rotation.

  • Lower ratio (3.55, 3.73): Better fuel economy, less torque.
  • Higher ratio (4.56, 4.88): More pulling power and torque, less top speed.

Why Re-gear?

When you install larger tires, the factory gear ratio no longer matches. This causes:
❌ Sluggish acceleration
❌ Poor fuel efficiency
❌ Constant transmission shifting
❌ Stress on engine and drivetrain

Re-gearing means replacing the ring and pinion gears with a ratio that matches your new tire size.

Example: Bigger Tires, New Gears

  • Stock Jeep: 3.73 gears + 31” tires → balanced performance
  • Upgrade: 35” tires → power loss, sluggish on hills
  • Solution: Regear to 4.56 or 4.88 → restores original performance

Benefits of Re-gearing

✅ Restores lost power after bigger tires
✅ Improves fuel economy
✅ Reduces stress on transmission & engine
✅ Better off-road performance and hill climbing ability

Recommended Gear Ratios for Tire Sizes

Use this chart to find the best ring and pinion gear ratio for your Jeep, SUV, or 4×4 after upgrading tires:

Tire Size (inches)Best Gear Ratio (Manual)Best Gear Ratio (Automatic)Notes
31″ (stock size)3.55 – 3.733.73 – 4.10Factory setup usually fine
33″4.10 – 4.564.56Noticeable improvement
35″4.56 – 4.884.88Restores power & drivability
37″4.88 – 5.135.13Strongly recommended
40″5.13 – 5.385.38For extreme off-road builds

Easy Analogy: Like Riding a Bicycle

Think of gears like a bicycle:

  • Wrong gear uphill = heavy, slow pedaling (big tires without regearing)
  • Right gear uphill = smooth and powerful (after regearing)

That’s exactly what happens to your 4×4 – re-gearing puts you back in the right gear.

Final Thoughts

Differential re-gearing may sound complex, but it’s simply about matching your gear ratio to your tire size. If your 4×4 feels sluggish after a tire upgrade, regearing with the right ring and pinion set will restore power, fuel efficiency, and off-road performance.

👉 At Offroad Zone Armenia, we offer professional re-gearing kits, ring and pinion sets, and installation services to keep your 4×4 running at its best.

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